- Manufacturer direct — no trading margin
- Built to your specification, not off a fixed list
- Export documentation and container loading
- Installation, commissioning and operator training
Food Ice Cream Processing Plant
Product overview
Food Ice Cream Processing Plant
Technical specification
-Reception and storage of raw materials:
Dry products used in comparatively small quantities, such as whey powder, stabilizers and emulsifiers, cocoa powder, etc., are usually delivered in bags. Sugar and milk powder can be delivered in containers. Liquid products such as milk, cream, condensed milk, liquid glucose and vegetable fats are delivered by tankers.
-Formulation:
The ingredients used in ice cream production line are: fatï¼âºmilk solids-non-fat (MSNF)ï¼âºsugar/non-sugar sweetenerï¼âºemulsifiers/stabilizersï¼âºflavouring agentsï¼âºcolouring agents.
-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
-Homogenization and pasteurization:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75C for homogenization at 140 – 200 bar, the mix is pasteurized at 83 – 85C for about 15 seconds then cooled down to 5C and transferred to an ageing tank.
-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5C with continuous gentle agitation. Ageing allows time for the stabilizer to take effect and the fat to crystallize.
-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.
-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
Figure shows ice cream products processing line.
1. Ice cream mix preparation module containing
2. Water heater
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual Can filler
14. Wash unit
ICE CREAM PLANT BENEFIT
1.Opportunity to realize products with customized recipes.
2.Opportunity to produce more than one product with the same processing line.
3.Accurate dosing of mixing and additional aromas.
4.Wide customization of the final product.
5.Maximum yield, minimum production waste.
6.Highest energy savings thanks to the most advanced technologies.
7.Complete line supervision system through monitoring of every process phase.
8.Recording, visualization and printing of all daily production data.
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Working capacity |
from 10 tons/d up to 500 tons/d |
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Products |
- Soft ice cream |
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- Ice cream with flavor |
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- Ice cream with nut |
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- Sherbet ice cream |
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- Dessert ice |
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- Water ice |
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- Ice cream in varied package: |
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Paper/plastic cups; paper/plastic carton; |
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corn; ice bar |
Questions we are asked about the Food Ice Cream Processing Plant
If your question is not here, email us and an engineer will answer it directly.
Ask a questionAre you a manufacturer or a trading company for Food Ice Cream Processing Plant?
We manufacture. Buying direct removes the trading margin and means the person who quotes the Food Ice Cream Processing Plant is the one who can change its specification.
Can I order a single unit, or do you only supply in bulk?
Both. The Food Ice Cream Processing Plant can be ordered as a single item, and it is also supplied in bulk container loads for distributors, contractors and institutional buyers.
Consolidating several items into one shipment normally lowers the landed cost per unit, so we will tell you when it is worth combining an order.
Can the Food Ice Cream Processing Plant be supplied to our own specification?
Yes. Specification is fixed at the order stage rather than adapted after arrival, so tell us what the destination requires — sizing, materials, finish, capacity, electrical supply or branding, depending on the item — and it is built to that.
Documentation and labelling can be supplied in the working language of your market.
What is the price of the Food Ice Cream Processing Plant?
Price depends on quantity, specification and destination, so we quote rather than publish a list price. Send the quantity you need and the destination port and you will get a specification, a price and a lead time in writing.
How is the Food Ice Cream Processing Plant packed for export?
Packed for sea freight and loaded to make full use of the container, with the packing configuration confirmed on the quotation so you know the volume before you book.
Do you handle shipping and export documentation?
Yes. We handle container loading and the export paperwork the shipment needs to clear customs at the destination — packing list, commercial invoice, certificate of origin and any inspection certificates the country requires. We can quote on the incoterms you prefer to work with.
What happens after the Food Ice Cream Processing Plant arrives?
For items that need installing, commissioning and operator training are carried out on site. For everything else we check the delivery against the order and stay reachable if anything needs resolving.
Either way you deal with the same people who handled the order rather than being passed to a general enquiries desk.
Can you supply the Food Ice Cream Processing Plant against a government or NGO tender?
Yes, and it is a large part of what we do. We provide technical specifications and compliance documentation in the format the tender asks for, along with the manufacturer authorisation letters most public tenders require from a bidder.
Food Ice Cream Processing Plant manufacturers, suppliers and exporters
We ship this equipment in container loads and against national tender. Landlocked destinations are served through the nearest transit port with inland haulage arranged to site.
The Food Ice Cream Processing Plant is supplied to importers, distributors, project contractors and public procurement teams worldwide. Equipment is built to the destination market’s electrical specification, crated for sea freight and released with the documentation the shipment needs to clear customs on arrival.
It belongs to our Processing Plant range. If you are specifying a whole plant rather than one machine, tell us the throughput you need and we will quote the complete line.
Africa
- Nigeria
- Ghana
- Kenya
- Tanzania
- Ethiopia
- Uganda
- South Africa
- Egypt
- Côte d’Ivoire
- Zambia
South America
- Brazil
- Argentina
- Colombia
- Peru
- Chile
- Ecuador
- Bolivia
- Paraguay
- Uruguay
- Guyana
Middle East & Asia
- UAE
- Saudi Arabia
- Qatar
- Oman
- India
- Bangladesh
- Vietnam
- Indonesia
- Philippines
- Sri Lanka
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